aviation

Korean Air: behind the scenes, tech-wise

Last month I joined Korean Air as a judge for a kids art show in LA, a paint-the-plane event in Seoul, and a tour of the airline’s farm, water bottling plant and various tech centers.

Here are some snaps and part of the story about the tech center and engine test cell I put together for USA Today’s Today in the Sky.

At its sprawling Tech Center in the port city of Busan, South Korea, Korean Air performs a wide variety of services for its own fleet and for many other airlines. In Incheon, Korean Air and aerospace manufacturer Pratt Whitney operate the world’s largest engine test facility as a joint venture.

The Paint Hangar

In Busan, South Korean, the Tech Center’s environmentally-friendly paint hangar has repainted hundreds of aircraft for Korea Air and other airlines since it was established in 1998.

During the visit, a Korean Air 777-200 was well into its 9-day repainting process. On the to-do list:  repainting four Qantas A380s between May 2019 and November 2020.

Tech Center

This Korean Air 747 cargo plane was parked inside a 2-bay maintenance hangar undergoing an extremely thorough, required, multi-week inspection known as a D-check, during which all parts of the aircraft are evaluated.  According to Korean Air, this type of heavy maintenance is performed on more than 100 aircraft a year.

Inside other buildings at the Tech Center, parts are being manufactured for both Boeing and Airbus (including Sharklets for the Airbus A320).

Elsewhere, hundreds of technicians perform maintenance and repair for aircraft operated by commercial airlines and for Korean and US aircraft, including F-15 and F-16 fighters, CH-53 helicopters and a wide variety of other aircraft we were not permitted to photograph.

Engine Test Cell center in Incheon

Korean Air’s $80 million Engine Test Cell (ETC) opened in 2016, and is a joint project with Pratt Whitney.

The ETC is designed to test the world’s largest jet engines, with a maximum thrust of up to 150,000 pounds.

Currently the largest and most powerful commercial jet engine is on the Boeing 777 and has a thrust of 115,000 pounds, but Korean Air’s ETC is ready for the next generation of supersized engines, which are already in production.

Before this center was created, Korean Air had to send its engines elsewhere to be tested, said Bill Kim, manager of Korean Air’s Engine Test Cell facility. The airline had to pay upwards of $8,000 to transport each engine overseas and then wait up to a month for an engine to get tested and returned.

“Here the turn-around time is far less: just two days,” said Kim, which means far less downtime and less need for Korean Air and other airline customers to purchase as many spare engines, which can cost up to $30 million dollars each.

To see the full story – and all 33 photos – see the original story Behind the scenes at Korean Air’s tech and engine-test facility on USA TODAY’s Today in the Sky.

(All photos by Harriet Baskas).

First 787 Dreamliner test plane now an attraction in Japan

The first Boeing 787 Dreamliner test plane, which first flew December 15, 2009, is now the main attraction at an aviation theme park called Flight of Dreams that opened this week in Japan at Chubu Centrair International, an airport built on an artificial island south of Nagoya.

I had a chance to visit the attraction shortly before it opened and learn about this unique project.

Courtesy Flight of Dreams

The four-story complex is built between the airport’s two terminals and welcomes visitors to a Flight Center with high-tech and hands-on aviation experiences, including a look inside the 787’s cockpit and a virtual tour of Boeing’s Everett, WA factory.

Many of Boeing’s Japanese aerospace partners are based in the Nagoya area and produce an estimated 35% of all the parts that go into the 787 aircraft.

That includes the main wing and fuselage sections, which are so big that they must travel from Centrair to Boeing’s U.S. assembly plants in Everett, WA and North Charleston, S.C. in Boeing’s 747-400 Large Cargo Freight Dreamlifters.

Boeing donated the first 787 built to Nagoya’s Centrair International Airport in 2015 to honor the role the airport and the people of the region played – and continue to play – in the Dreamliner’s development and production. And instead of just parking the aircraft on the airport grounds, Centrair decided to build a destination aviation theme-park around the plane.

The second and third floors of the facility, dubbed Seattle Terrace, overlook the 787 and include branches of some of some of Seattle’s iconic shops and restaurants, including Starbucks (of course), Pike Brewing, Fran’s Chocolates, Beecher’s Handmade Cheese, Pike Brewing, and several others.

 

As with all theme parks, visitors exit through the souvenir shop, which is itself quite the attraction.

The first Boeing Store outside the United States is here and is stocked with around 500 aviation-related items, including furniture and artwork made from re-purposed airplane parts and many Boeing-branded items that will only be sold in this store.

Learn more about the attraction – and see a slide show of 29 photos in my story about the Flight of Dreams attraction on USA TODAY.

Souvenir Sunday: 747-themed amenity kits on United

United Airlines is going to retire its Boeing 747 fleet on November 7 and to mark the occasion the airline is giving out 747-themed Polaris amenity kits starting Monday, October 23, through January 2018.

Silver kits go to first class customers, while blue kits will be handed out to business class fliers. In addition to the usual amenity kit items, each kit contains a pack of five 747 trading cards, so you can swap with your friends.

Passengers on United’s premium transcontinetnal routes (EWR-SFO, EWR-LAX, BOS-SFO) will receive (smaller, but just as charming) commemorative kits as well.

 

Thanks for visiting StuckatTheAirport.com.  Subscribe to get daily travel tidbits.

Exquisite airplane models on view at SFO Museum

Hughes H-4 Hercules (“Spruce Goose”) model. Courtesy SFO Museum

A new exhibition from the SFO Museum at San Francisco International Airport features almost  three hundred 1:72 scale (one inch = six feet) models of pioneer, sport and commercial aircraft made with plastic, wood, metal, wire, string, and epoxy and detailed with paint and decals.

Air France Concorde SST (Super Sonic Transport) model aircraft. Courtesy SFO Museum

The models come from the collection of Jim Lund, a Bay Area native who made aircraft models as a kid and returned to the practice as an adult.

“Numerous models were constructed or modified from kits produced by manufacturers worldwide,” exhibit notes tell us,  and “In the many instances when no kit was available, Lund crafted the model parts from scratch based on manufacturers’ plans using the ‘vacuform’ process—a method that creates plastic parts from his hand-carved wood forms.”

Aviation Evolutions: The Jim Lund 1:72 Scale Model Airplane Collection is on view pre-security on Depatures Level 3 through May 13, 2018.

Here are some more examples of what’s on view.

 

American Airways Curtiss Condor T-32 airliner model aircraft. Courtesy SFO Museum

 

SCADTA (Sociedad Colombo Alemana de Transporte Aéreo) Junkers F.13 airliner model aircraft . Courtesy SFO Museum

 

Dornier Do X flying boat airliner model aircraft. Courtesy SFO Museum

CVG celebrating National Aviation Day – with hot dogs, ice cream

Courtesy Henry Ford Museum

 

Cincinnati/Northern Kentucky International Airport (CVG) is celebrating National Aviation Day (Aug 19), which commemorates the history and Orville Wright’s birthday, with ice-cream, chili and aviation-themed giveaways.

 

More than 2,000 arriving passengers will be treated to Gold Star Chili cheese coneys (hot dogs) and Graeter’s Ice Cream. There will also be a band, giveaways and other surprises at the Welcome Point of the CVG Terminal.

 

CVG will also host a scavenger hunt on social media for passengers to find Wilbur Wright in the Terminal and two Concourses. Hints will be shared on Twitter and prizes will be awarded to the first passengers who spot Wilbur, snap a photo with him, and share on CVG’s Twitter account.

 

And what’s National Aviation Day without some plane spotting? At 2 p.m., there will also be free Mr. Softee ice-cream (first-come, first-served) and aviation-themed treats out at the airport’s airplane viewing area (1459 Donaldson Hwy, Erlanger, KY).